Dewalt 735 Planer Manual: A Comprehensive Guide
This manual details the Dewalt 735 planer’s operation, maintenance, and safety, ensuring optimal performance and longevity for professional and DIY woodworkers alike.
The Dewalt 735 planer is a powerful and versatile tool designed for both professional woodworkers and serious DIY enthusiasts. This portable planer offers a robust 15 amp motor delivering consistent power for smooth and accurate material removal.
It’s engineered with a two-blade cutting system and a feed rate optimized for efficient planing.
DEWALT’s commitment to cordless technology extends to power and reliability, making the 735 a valuable asset on any jobsite.
This manual provides comprehensive guidance on safe operation, maintenance, and maximizing the performance of your Dewalt 735 planer, ensuring lasting results.
Safety Precautions and Warnings
Prioritize safety when operating the Dewalt 735 planer. Always wear approved safety glasses and a dust mask to protect against flying debris and airborne particles. Secure the workpiece firmly to prevent movement during planing.
Disconnect the power supply before making any adjustments or changing blades. Never operate the planer with damaged or missing parts. Be mindful of the rotating blades and keep hands clear of the infeed and outfeed areas.
Ensure a stable work environment and avoid distractions. Review all warnings and instructions thoroughly before use to prevent potential injuries.
Understanding the Components
The Dewalt 735 planer comprises several key components. The robust planer body and housing provide structural integrity, while the precision-engineered blade and adjustment mechanism ensure accurate cutting depth.
A smoothly operating feed table facilitates material movement, and the depth adjustment system allows for precise control over material removal.
An integrated dust collection system minimizes workplace mess, channeling shavings into a bag or vacuum. Familiarizing yourself with these parts is crucial for safe and effective operation, maintenance, and optimal performance of the tool.
Planer Body and Housing
The Dewalt 735’s body and housing are constructed from durable materials, designed to withstand the rigors of jobsite use; This robust construction provides stability during operation, minimizing vibrations and ensuring consistent planing results.
The housing encases all internal components, offering protection from dust and debris.
Ergonomically designed handles are integrated into the housing for comfortable and secure grip, enhancing user control. Regular inspection of the housing for cracks or damage is recommended to maintain structural integrity and safe operation.
Blade and Blade Adjustment Mechanism
The Dewalt 735 utilizes a high-speed steel blade, responsible for removing material and achieving a smooth surface. The blade’s sharpness directly impacts planing quality; therefore, regular inspection and maintenance are crucial.
A precise blade adjustment mechanism allows users to control the cutting depth, enabling accurate material removal.
This mechanism typically involves a handwheel or dial, offering incremental adjustments for fine-tuning. Proper blade installation and tightening are essential for safe operation and preventing blade slippage during use.
Feed Table and Depth Adjustment
The Dewalt 735’s feed table guides the workpiece smoothly through the planer, ensuring consistent material removal. Its surface should be clean and free of debris for optimal performance. Depth adjustment is critical for controlling how much material is removed with each pass.
This is typically achieved via a calibrated handwheel, allowing precise incremental adjustments.
Starting with shallow cuts and gradually increasing depth prevents tear-out and ensures a clean finish. Understanding the relationship between feed rate and depth is key to achieving desired results.
Dust Collection System
The Dewalt 735 planer incorporates a robust dust collection system designed to minimize airborne particles during operation, promoting a cleaner and safer work environment. This system typically features a dust port compatible with standard shop vacuums.
Effective dust collection is crucial not only for health reasons but also for maintaining visibility and preventing clogging within the planer itself.
Regularly inspect and empty the dust bag or container, and ensure a tight seal between the planer and the vacuum hose for maximum efficiency.
Assembly and Initial Setup
Before first use, carefully unpack the Dewalt 735 planer and verify all components are present. This includes the planer itself, the blade (often pre-installed, but check), dust port adapter, and any included accessories. Ensure the blade is securely fastened according to the blade installation instructions.
Connect the dust port to a shop vacuum to manage wood chips effectively. Familiarize yourself with the depth adjustment knob and feed rate controls before powering on the tool. A proper setup ensures safe and efficient operation;
Operating Instructions
Always wear appropriate safety gear, including eye and ear protection, when operating the Dewalt 735 planer. Securely clamp the workpiece to a stable surface. Begin by powering on the planer and allowing it to reach full speed before engaging the wood.
Use smooth, even passes, adjusting the cutting depth incrementally to achieve the desired result. Avoid forcing the planer; let the blade do the work. Regularly check the dust collection system to prevent clogging and maintain a clean workspace.
Powering the Planer
The Dewalt 735 planer operates on a standard 120V power supply. Ensure the power switch is in the “off” position before plugging in the cord. Verify the voltage matches your power outlet. Once connected, a firm press of the power button initiates operation.
Be mindful of the cord’s position to avoid tripping hazards. For cordless models utilizing DEWALT 20V MAX batteries, ensure the battery is fully charged and securely locked into place before activation. Always disconnect the power source when performing maintenance.
Adjusting the Cutting Depth
Precise depth adjustment is crucial for optimal planing. The Dewalt 735 features a front and rear depth adjustment knob. Rotate these knobs to incrementally increase or decrease the cutting depth. A clockwise turn typically increases depth, while counterclockwise decreases it.
Always make small adjustments and test on scrap wood. The depth scale provides a visual reference for accurate settings. Remember, taking shallow passes yields smoother results and reduces strain on the motor. Consistent depth ensures uniform material removal.
Planing Techniques
Effective planing requires proper technique for safety and quality. Always support the workpiece securely, ensuring it’s level and stable. Feed the planer smoothly and consistently along the grain, avoiding stops or hesitations. Overlapping passes slightly ensures a uniform surface.
Avoid forcing the planer; let the blades do the work. For best results, take multiple shallow passes rather than one deep cut. Regularly inspect the wood for knots or imperfections and adjust your technique accordingly. Prioritize safety by keeping hands clear of the infeed and outfeed sides.
Blade Maintenance and Replacement
Maintaining a sharp blade is crucial for efficient and safe planing. Regularly inspect the blade for dullness, chips, or damage. A dull blade causes tear-out and increases strain on the motor. Replacement should occur when sharpening is no longer effective.
Always disconnect the power source before handling the blade. Securely remove the blade using the appropriate wrenches, following the manual’s instructions. Install a new blade, ensuring correct orientation and tightening to the specified torque. Proper blade maintenance extends the planer’s life and ensures optimal performance.
Inspecting the Blade
Regular blade inspection is paramount for safety and planing quality. Before each use, and frequently during extended sessions, visually examine the blade for any signs of damage – nicks, cracks, or excessive wear. A damaged blade can lead to kickback or uneven cuts.
Check the blade’s sharpness by attempting to lightly score a piece of soft wood; a dull blade will tear rather than slice. Ensure all blade securing components are tight and undamaged. A loose blade is a significant hazard. Prioritize safety during inspection!
Removing the Blade
Prior to blade removal, always disconnect the planer from its power source and ensure the motor has completely stopped. Utilize gloves for hand protection. Locate and loosen the blade retaining bolts using the appropriate wrench – consult your manual for the correct size.
Carefully remove the blade retaining clamp and then lift the blade out of its housing. Note the blade’s orientation for correct re-installation. Inspect the blade seat for debris and clean it thoroughly before installing a replacement. Proper removal prevents damage and ensures safety.
Installing a New Blade
Before installation, verify the new blade is the correct type and size for the Dewalt 735 planer. Ensure the blade seat is clean and free of debris. Carefully position the new blade into the housing, matching its original orientation – crucial for proper cutting.
Secure the blade with the retaining clamp and tighten the retaining bolts firmly, but avoid over-tightening. Double-check that the blade is seated correctly and spins freely. Reconnect the power supply and briefly test the planer’s operation (with caution) before full use.
Depth Adjustment System Explained
The Dewalt 735’s depth adjustment system allows precise material removal control. A front knob incrementally adjusts the cutting depth, indicated by a clear scale. Each increment represents a specific material thickness reduction, enabling consistent planing.
The rear depth stop provides a maximum depth setting, preventing excessive cuts. For fine adjustments, utilize smaller increments. Regularly check the scale’s accuracy and ensure the adjustment mechanism moves smoothly. Proper depth setting is vital for achieving desired results and preventing motor strain.
Feed Rate Control and Optimization
Optimizing feed rate is crucial for efficient and quality planing with the Dewalt 735. A slower feed rate delivers finer cuts, ideal for hardwoods or achieving a smooth finish. Conversely, a faster feed rate removes more material quickly, suitable for softer woods and rough shaping.
Listen to the motor; straining indicates too fast a feed rate. Adjust accordingly. Consistent pressure ensures even material removal. Practice on scrap wood to determine the optimal feed rate for different wood types and desired results.
Troubleshooting Common Issues
Addressing issues promptly ensures continued operation of your Dewalt 735 planer. If the planer doesn’t start, check the power source, battery (if applicable), and safety lock-off switch. Uneven planing often results from dull blades or an incorrect depth setting – inspect and adjust accordingly.
Blade jamming typically indicates excessive feed rate or hard knots in the wood. Reduce speed and carefully inspect the blade for damage. Always disconnect power before any inspection or maintenance.
Planer Not Starting
If your Dewalt 735 planer fails to start, several checks are necessary. First, verify the power source – ensure the cord is securely plugged into a working outlet, or the battery is fully charged and correctly installed for cordless models. Confirm the safety lock-off button is fully engaged.
Inspect the trigger switch for proper function. A tripped circuit breaker or blown fuse could also be the cause; reset or replace as needed. If issues persist, consult a qualified technician for assistance.
Uneven Planing
Experiencing uneven planing with your Dewalt 735? This often indicates an issue with blade sharpness or improper depth-of-cut settings. Ensure the blade is clean, sharp, and correctly installed. A dull blade will tear rather than cut, resulting in an uneven surface.
Verify the feed rate is appropriate for the wood type and condition; too fast a feed can cause tear-out. Check the planer’s bed for debris or damage, as these can affect planing consistency. Adjust the depth incrementally for optimal results.
Blade Jamming
If the Dewalt 735 blade jams, immediately power off and disconnect the battery. This usually stems from attempting to plane excessively hard or knotty wood, or feeding material too quickly. Inspect the blade for damage and remove any accumulated sawdust or debris.
Ensure the wood is free of foreign objects like nails or staples. Reduce the depth of cut and feed rate, especially when working with challenging materials. A properly maintained and sharp blade is crucial to prevent jamming.
Dust Collection System Maintenance
Regular maintenance of the Dewalt 735’s dust collection system is vital for efficient operation and a clean workspace. Frequently empty the dust bag or canister, preventing it from becoming overfilled, which reduces suction power. Inspect the dust port and hose for blockages, removing any accumulated debris.
Periodically check the filter for damage and replace it if necessary to maintain optimal airflow. A clean dust collection system improves visibility and reduces airborne particles, contributing to a healthier work environment.
Dewalt Battery Compatibility (20V MAX)
The Dewalt 735 planer is fully compatible with all Dewalt 20V MAX batteries, offering cordless convenience and portability on the jobsite. Utilizing Dewalt’s innovative battery technology ensures consistent power and extended runtime for prolonged use.
DEWALT’s commitment to a cordless jobsite means a wide range of compatible batteries are available, maximizing flexibility. Remember that runtime varies depending on battery amperage and the intensity of the planing task. Explore DEWALT’s battery and charger options for optimal performance.
DEWALT XR Technology and Performance
The Dewalt 735 planer benefits from DEWALT’s XR technology, delivering enhanced performance and durability for demanding applications. This next-generation technology focuses on improved ergonomics, brushless motors, and overall tool robustness.
DEWALT XR tools are engineered for professionals, offering certainty and excellence on every project. Experience the difference with increased power and runtime, allowing you to tackle tough materials efficiently. The 735’s integration with XR technology ensures a reliable and high-performing planing experience.
Hand Tool Integration with the 735 Planer
To maximize workflow, the Dewalt 735 planer seamlessly integrates with DEWALT’s range of hand tools. These hand tools are built to withstand rigorous jobsite conditions, mirroring the power tool’s durability and precision.
Utilize DEWALT angle grinders for material preparation before planing, or employ their measuring tools for accurate depth settings. Combining the 735 with DEWALT hand tools creates a comprehensive woodworking solution, enhancing efficiency and project quality. Leverage the full DEWALT ecosystem for optimal results.
MyDEWALT Registration and Support
Registering your Dewalt 735 planer with MyDEWALT is crucial for protecting your investment and accessing valuable resources. Join MyDEWALT to easily register tools, rate products, and receive exclusive updates.
This registration helps safeguard against loss and provides access to warranty information. The MyDEWALT platform also offers a community forum for connecting with other users and finding answers to frequently asked questions. Benefit from DEWALT’s comprehensive support network and ensure your tool remains in peak condition.
Care and Storage of the Dewalt 735 Planer
Proper care and storage are essential for maintaining the Dewalt 735 planer’s performance and extending its lifespan. After each use, thoroughly clean the planer, removing all sawdust and debris from the infeed and outfeed tables, as well as the dust collection port.
Store the planer in a dry, secure location, protected from extreme temperatures and humidity. Regularly inspect the blades for damage and apply a light coat of oil to prevent rust. Secure all components during transport to avoid damage.
Warranty Information
DEWALT offers a warranty on the 735 planer, protecting against defects in materials and workmanship. Typically, this includes a one-year limited warranty from the date of purchase, covering repair or replacement of defective parts.
To make a warranty claim, register your tool with MyDEWALT and retain your proof of purchase. The warranty does not cover damage resulting from misuse, abuse, or normal wear and tear. Refer to the official DEWALT warranty documentation for complete details and specific terms and conditions.
